Kia Sportage Manuals

Kia Sportage: Brake System / Rear Disc Brake Repair procedures

Kia Sportage QL (2015-2023) Service Manual / Brake System / Brake System / Rear Disc Brake Repair procedures

Removal
[Not applied for EPB]
Brake Pad
1.
Remove the rear wheel and tire (A) from front hub.
Tightening torque:
107.9 - 127.5 N·m (11.0 - 13.0 kgf·m, 79.6 - 94.0 lb·ft)

  
Be careful not to damage to the hub bolts when removing the front wheel and tire (A).
2.
Loosen the guide rod bolt(B) and then pivot the caliper body (A) up out of the way.
Tightening torque:
21.6 - 31.4 N·m (2.2 - 3.2 kgf·m, 15.9 - 23.1 lb·ft)

3.
Remove the pad return spring(A) and then separate the brake pad(B).

  
Replace the return spring (A), pad retainer (B), inner brake shim (C), and brake pad (D) all at the same time when replacing the brake pad.

Cailper Assemble
1.
Remove the rear wheel and tire (A) from front hub.
Tightening torque:
107.9 - 127.5 N·m (11.0 - 13.0 kgf·m, 79.6 - 94.0 lb·ft)

  
Be careful not to damage to the hub bolts when removing the front wheel and tire (A).
2.
Loosen the guide rod bolt(B) and then pivot the caliper body (A) up out of the way.
Tightening torque:
21.6 - 31.4 N·m (2.2 - 3.2 kgf·m, 15.9 - 23.1 lb·ft)

3.
Remove the pad return spring(A) and then separate the brake pad (B).

4.
Remove the brake hose bolt(A).
Tightening torque:
24.5 - 29.4 N·m (2.5 - 3.0 kgf·m, 18.1 - 21.7 lb·ft)

5.
Separate the caliper carrier bolt (A) and then remove the caliper [B].

Disc
1.
Remove the rear wheel and tire (A) from front hub.
Tightening torque:
107.9 - 127.5 N·m (11.0 - 13.0 kgf·m, 79.6 - 94.0 lb·ft)

  
Be careful not to damage to the hub bolts when removing the front wheel and tire (A).
2.
Loosen the guide rod bolt(B) and then pivot the caliper body (A) up out of the way.
Tightening torque:
21.6 - 31.4 N·m (2.2 - 3.2 kgf·m, 15.9 - 23.1 lb·ft)

3.
Remove the pad return spring(A) and then separate the brake pad (B).

4.
Separate the caliper carrier bolt (A) and then remove the caliper [B].
Tightening torque :
78.5 - 98.1 N·m (8.0 - 10.0 kgf·m, 57.9 - 72.3 lb·ft)

5.
Remove the brake disc after loosening the screw.

[Applied for EPB]
Brake Pad
1.
Remove the rear wheel and tire (A) from front hub.
Tightening torque:
107.9 - 127.5 N·m (11.0 - 13.0 kgf·m, 79.6 - 94.0 lb·ft)

2.
Release a EPB by pushing the EPB switch or using GDS.
(Refer to Brake System - "Electronic Parking Brake(EPB)")
3.
Disconnect the EPB connector.
4.
Loosen the guide rod bolt(B) and then pivot the caliper body (A) up out of the way.
Tightening torque:
21.6 - 31.4 N·m (2.2 - 3.2 kgf·m, 15.9 - 23.1 lb·ft)

5.
Remove the pad return spring(A) and then separate the brake pad (B).

  
Replace the return spring (A), pad retainer (B), inner brake shim (C), and brake pad (D) all at the same time when replacing the brake pad.

Cailper Assemble
1.
Remove the rear wheel and tire (A) from front hub.
Tightening torque:
107.9 - 127.5 N·m (11.0 - 13.0 kgf·m, 79.6 - 94.0 lb·ft)

2.
Release a EPB by pushing the EPB switch or using GDS.
(Refer to Brake System - "Electronic Parking Brake(EPB)")
3.
Disconnect the EPB connector.
4.
Loosen the guide rod bolt(B) and then pivot the caliper body (A) up out of the way.
Tightening torque:
21.6 - 31.4 N·m (2.2 - 3.2 kgf·m, 15.9 - 23.1 lb·ft)

5.
Remove the pad return spring(A) and then separate the brake pad(B).

6.
Remove the brake hose after loosening the hose eyebolt(A).
Tightening torque:
24.5 - 29.4N·m (2.5 - 3.0 kgf·m, 18.1 - 21.7 lb·ft)

7.
Loosen the caliper mounting bolt(A) and then remove the rear caliper assembly.
Tightening torque:
78.5 - 98.1N·m (8.0 - 10.0 kgf·m, 57.9 - 72.3 lb·ft)

Disc
1.
Remove the rear wheel and tire (A) from front hub.
Tightening torque:
107.9 - 127.5 N·m (11.0 - 13.0 kgf·m, 79.6 - 94.0 lb·ft)

2.
Release a EPB by pushing the EPB switch or using GDS.
(Refer to Brake System - "Electronic Parking Brake(EPB)")
3.
Disconnect the EPB connector.
4.
Loosen the guide rod bolt(B) and then pivot the caliper body (A) up out of the way.
Tightening torque:
21.6 - 31.4 N·m (2.2 - 3.2 kgf·m, 15.9 - 23.1 lb·ft)

5.
Remove the pad return spring(A) and then separate the brake pad(B).

6.
Loosen the caliper mounting bolt(A) and then remove the rear caliper assembly.
Tightening torque:
78.5 - 98.1N·m (8.0 - 10.0 kgf·m, 57.9 - 72.3 lb·ft)

7.
Remove the Caliper carrier bolt(A).
Tightening torque :
78.5 - 98.1 N·m (8.0 - 10.0 kgf·m, 57.9 - 72.3 lb·ft)

  
Fix the caliper carrier with wire.
8.
Remove the brake disc after loosening the screw.

Installation
1.
Install in the reverse order of removal.
2.
Use a SST (09581-11000) when installing the brake caliper assembly.

3.
Rotate the caliper piston and push the direction of the arrow. [Applied for EPB]

4.
After installation, bleed the brake system.
(Refer to Brake System -"Brake system bleeding")
Inspection
Rear Brake Disc Thickness Check
1.
Check the brake pads for wear and fade.
2.
Check the brake disc for damage and cracks.
3.
Remove all rust and contamination from the surface, and measure the disc thickness at 8 points, at least, of same distance (5mm) from the brake disc outer circle.
Rear Brake disc thickness
Standard: 10 mm (0.39 in)
Service limit: 8.4 mm (0.33 in)
Deviation: less than 0.005 mm (0.0002 in)

4.
If wear exceeds the limit, replace the discs and pad assembly left and right of the vehicle.
Rear Brake Pad Check
1.
Check the pad wear. Measure the pad thickness and replace it, if it is less than the specified value.
Pad thickness
Standard value: 10 mm (0.393 in)
Service limit: 2.0 mm (0.0787 in)
2.
Check that grease is applied, to sliding contact points and the pad and backing metal for damage.
Rear Brake Disc Runout Check
1.
Place a dial gauge about 5mm (0.2 in.) from the outer circumference of the brake disc, and measure the runout of the disc.
Brake disc runout
Limit: 0.03 mm (0.00118 in.) or less (new one)

2.
If the runout of the brake disc exceeds the limit specification, replace the disc, and then measure the runout again.
3.
If the runout exceeds the limit specification, install the brake disc after turning it 180° and then check the runout of the brake disc again.
4.
If the runout cannot be corrected by changing the position of the brake disc, replace the brake disc.
Rear Disc Brake Components and components location
Components 1. Caliper body 2. Pad return spring 3. Brake pad 4. Pad retainer 5. Caliper carrier 1. EPB motor 2. Calipe ...

Stop lamp switch Components and components location
Components 1. Brake pedal member assembly 2. Stop lamp switch 3. Brake pedal arm ...

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