Kia Sportage: Fuel Delivery System / Fuel Pump Repair procedures

Kia Sportage QL (2015-2020) Service Manual / Engine Control / Fuel System / Fuel Delivery System / Fuel Pump Repair procedures

Inspection

1.	Turn ignition switch OFF and disconnect the negative (-) battery cable.

2.	Remove the fuel pump assembly.

Check motor operation by fuel pump connector (A) connecting power (No.2) and ground (No.4) .

Pin No.	Description
1	Fuel sender ground
2	Fuel pressure sensor (FPS) signal input
3	Fuel pressure sensor (FPS) ground (-)
4	Ground
5	CAN [Low]
6	Fuel sender signal
7	-
8	Fuel pressure sensor (FPS) power supply(+5V)
9	CAN [High]
10	Battery power (B+)

Also check that the resistance changes smoothly when the float is moved from "E" to "F".

Position	Resistance (Ω)	Capacity (ℓ)
E	297 - 303	5.0
1/2	80 - 84	31.5
F	14 - 16	59.5

Removal

1.	Release the residual pressure in fuel line. (Refer to the Fuel Delivery System - Repair Procedures - "Release Residual Pressure in Fuel Line")

2.	Remove the rear seat. (Refer to Body - "Rear Seat Assembly")

3.	Remove the fuel pump service cover (A).

4.	Disconnect the fuel pump control module connector (A).

5.	Disconnect the fuel pressure sensor connector (B).

6.	Disconnect the fuel feed tube quick connector (C).

7.	Remove the locking ring (A) by using the special service tool [No.: 09310-B8100].

8.	Remove the fuel pump from the fuel tank.

Installation

1.	Install in the reverse order of removal.

Fuel Tank Repair procedures

Removal 1. Release the residual pressure in fuel lin. (Refer to the Fuel Delivery System - Repair Procedures - "Release Residual Pressure in Fuel Li ...

Fuel Filter Repair procedures

Removal 1. Remove the fuel pump. (Refer to Fuel Delivery System - "Fuel Pump") 2. Disconnect the electric pump wiring ...

Other information:

Kia Sportage QL (2015-2020) Service Manual: Floor Console Assembly Repair procedures

Replacement Put on gloves to protect your hands. • Use a plastic panel removal tool to remove inter ...

Kia Sportage QL (2015-2020) Service Manual: Roller Blind Repair procedures

Replacement [Removal] 1. Open the roller blind using the panorama sunroof switch. 2. Remove the roof trim. (Refer to Roof Trim - "Roof Trim Assembly") 3. Remove the roller blind bar. ...