Kia Sportage: Brake System / Master Cylinder Repair procedures

Kia Sportage QL (2015-2024) Service Manual / Brake System / Brake System / Master Cylinder Repair procedures

Removal
1.
Remove the air cleaner assembly.
(Refer to Engine Mechanical System - "Intake And Exhaust System")
2.
Remove the battery.
(Refer to "Engine Electrical System" - Battery")
3.
Disconnect the brake fluid level switch connector (A).

4.
Remove the brake fluid from the master cylinder reservoir with a syringe.
  
Do not spill brake fluid on the vehicle, it may damage the paint; if brake fluid does contact the paint, wash it off immediately with water.
5.
Loosen the screw and then remove the reservoir.

6.
Disconnect the brake tube (A) from the master cylinder by loosening the tube flare nut.
Tightening torque :
18.6 - 22.6 N·m (1.9 - 2.3 kgf·m, 13.7 - 16.6 lb·ft)

7.
Remove the snap pin (A) and clevis pin (B).

8.
Remove the master cylinder (B) from the brake booster after loosening the mounting nuts (A).
Tightening torque :
7.8 - 11.8 N·m (0.8 - 1.2 kgf·m, 5.7 - 8.6 lb·ft)

Installation
1.
Installation is the reverse of removal
  
Before installing the pin, apply the grease to the joint pin.
Use a new snap pin whenever installing.
2.
After installation, bleed the brake system.
(Refer to Brake system - "Brake system Bleeding")
Master Cylinder Components and components location
Components 1. Reservoir 2. Screw 3. Master cylinder ...

Brake Line Components and components location
Components [LHD] [RHD] ...

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