Kia Sportage: Indicators And Gauges / Instrument Cluster Repair procedures

Kia Sportage QL (2015-2019) Service Manual / Body Electrical System / Indicators And Gauges / Instrument Cluster Repair procedures

Removal
  
Put on gloves to protect your hands.
When removing with a flat-tip screwdriver or remover, wrap protective tape around the tools to prevent damage to components.
Instrument Cluster
1.
Disconnect the negative (-) battery terminal.
2.
Remove the cluster fascia panel.
(Refer to Body - "Cluster Fascia Panel")
3.
Separate the instrument cluster (A) after loosening the mounting screws.

4.
Remover the instrument cluster after disconnecting the cluster connector (A).

Instrument Cluster Speaker
1.
Disconnect the negative (-) battery terminal.
2.
Using a flat-head screwdriver, remove the photo sensor (A) after disconnecting the photo sensor connector (B).

3.
Using a screwdriver or remover, remove the crash pad center speaker grille (A).

4.
Remove the instrument cluster speaker (A) after loosening the mounting screws.

5.
Disconnect the instrument cluster speaker connector (A).

Installation
Instrument Cluster
1.
Install the cluster after connect the cluster connectors.
2.
Install the cluster fascia panel.
3.
Connect the negative (-) battery terminal.
  
Perform variant coding after exchanging the instrument cluster.
Instrument Cluster Speaker
1.
Install the cluster speaker after connect the cluster connectors.
2.
Install the crash pad center speaker grille.
3.
Install the photo sensor.
4.
Connect the negative (-) battery terminal.
Inspection
1.
Check point (Warning indicator)
  
Fault conditions and normal operating conditions, refer to the owner's manual.
NO
Ref Symbol
Name
Color
Signal Input
Signal Control
Check Point
1

Turnsignal (Left)
Green
CAN
BCM
(Gateway)
1)
Multifunction Switch
2)
BCM
3)
CAN Failure
2

Turnsignal (Right)
Green
CAN
BCM
(Gateway)
1)
Multifunction Switch
2)
BCM
3)
CAN Failure
3

Tail Lamp
Green
CAN
BCM
(Gateway)
1)
Multifunction Switch
2)
BCM
3)
CAN Failure
4

Front
Fog Lamp
Green
CAN
BCM
(Gateway)
1)
Multifunction Switch
2)
BCM
3)
CAN Failure
5

Rear Fog Lamp
Yellow
CAN
BCM
(Gateway)
1)
Multifunction Switch
2)
BCM
3)
CAN Failure
6

Low Beam
Green
CAN
BCM
(Gateway)
1)
Multifunction Switch
2)
BCM
3)
CAN Failure
7

High Beam
Blue
CAN
BCM
(Gateway)
1)
Multifunction Switch
2)
BCM
3)
CAN Failure
8

Master Symbol
Yellow
CAN
BSD
1)
BSD System
2)
CAN Failure
TPMS
1)
TPMS System
2)
CAN Failure
BCM
1)
External lamps
2)
BCM
3)
CAN Failure
Hard-wired
Fuel Sender
1)
Fuel Sendar Failure
2)
Wiring Failure
Low Washer
1)
Whasher fluid lever sensor
2)
Wiring Failure
Digital Input
Reminders when service checks
9

Battery Charge
Red
CAN
ECM
1)
Charging System
2)
CAN Failure
10

Oil Pressure
Red
Hard-wired
ECM
1)
ECM System
2)
Hard-wired
3)
CAN Failure
11

Check Engine
Yellow
CAN
ECM
1)
ECM System
2)
CAN Failure
12

Immobilizer
Yellow
CAN
BCM
(Gateway)
1)
SMK System
2)
BCM
3)
CAN Failure
4)
Hard-wired
13

Parking Brake
Brake Fluid
EBD
EPB
Red
CAN
BCM
(Gateway)
EBD
EPB
ABS
TCS
1)
BCM
2)
ABS System
3)
EPB System
4)
CAN Failure
5)
Parking Brake Switch
6)
Brake Oil Lever Sensor
14

ABS
Yellow
CAN
ABS
1)
ABS System
2)
CAN Failure
15

ESC
Yellow
CAN
TCS
1)
ABS System
2)
CAN Failure
16

ESC Off
Yellow
CAN
TCS
1)
ABS System
2)
CAN Failure
17

EPB
Yellow
CAN
EPB
1)
EPB System
2)
CAN Failure
18

Auto Hold
White
Yellow
Green
CAN
TCS
1)
ABS System
2)
CAN Failure
19

Seat Belt
Red
CAN
BCM
(Gateway)
1)
BCM
2)
CAN Failure
20

Airbag
Red
CAN
SRSCM
1)
SRSCM System
2)
CAN Failure
21

EPS
(MDPS)
Red
CAN
MDPS
1)
MDPS Unit System
2)
MDPS Motor
3)
CAN Failure
22

TPMS
Yellow
CAN
TPMS
1)
TPMS System
2)
TPMS Sensor
3)
CAN Failure
23

LDWS
Green
Yellow
White
CAN
LDWS
1)
LDWS System
2)
CAN Failure
24

Fuel Warning
Yellow
Direct
(Micom)
Fuel Segment
1)
Fuel Sendar Failure
2)
Wiring Failure
25

ECO
Green
Hard-wired
ECO mode
1)
ECM System
2)
CAN Failure
26

SPORT
Yellow
Hard-wired
SPORT mode
1)
ECM System
2)
CAN Failure
27

CRUISE
Green
CAN
ECM
1)
ECM System
2)
CAN Failure
28

SET
Green
CAN
ECM
1)
ECM System
2)
CAN Failure
29

4WD
Yellow
CAN
4WD ECU
1)
4WD System
2)
CAN Failure
30

4WD Lock
Yellow
CAN
4WD ECU
1)
4WD System
2)
CAN Failure
31

Diesel Particulate Filter (DPF)
Yellow
CAN
ECM
1)
DPF System
2)
CAN Failure
32

Oil Level
Yellow
CAN
ECM
1)
ECM
2)
CAN Failure
33

GLOW
Yellow
CAN
ECM
1)
ECM
2)
CAN Failure
34

Water seperator
Red
Hard-wired
Water seperator sensor
1)
Water seperator sensor
2)
Wiring failure
35

Downhill Brake Control (DBC)
Green
Yellow
CAN
TCS
1)
DBC System
2)
CAN Failure
36

Over speed
Yellow
CAN
ECM
1)
ECM
2)
CAN Failure
37

AEB
Yellow
CAN
SCC
1)
AEB System
2)
CAN Failure
38

AUTO STOP
Green
Yellow
CAN
ECM
1)
ECM
2)
CAN Failure

2.
Check point (Gauge)
NO
Name
Signal Input
Signal Control
(Unit/Sensor)
Check Point
1
Speedometer
C-CAN
ABS/ESC
1. ABS System
2. CAN Line failure
2
Tachometer
C-CAN
ECM
1. ECM
2. CAN Line failure
3
Cooling water temperature
C-CAN
ECM
1. ECM
2. CAN Line failure
4
Fuel
Hardwire
Fuel Sander
1. Fuel sender failure
2. Wiring failure

Diagnosis with KDS/GDS
1.
In the body electrical system, failure can be quickly diagnosed by using the vehicle diagnostic system (KDS/GDS).
The diagnostic system (KDS/GDS) provides the following information.
(1)
Self diagnosis : Checking failure and code number (DTC)
(2)
Current data : Checking the system input/output data state
(3)
Actuation test : Checking the system operation condition
(4)
Additional function : Controlling other features including system option setting and zero point adjustment
2.
Select the 'Car model' and the 'Cluster Module (CLU)' to be checked in order to check the vehicle with the tester
3.
Select the 'Current Data' menu to search the current state of the input/output data.

4.
To forcibly actuate the input value of the module to be checked, select option 'Actuation Test'

CLU Variant Coding
After replacing the cluster with a new one, must be performed the “Variant Coding” procedure.
1.
Connect the cable of KDS/GDS to the data link connector in driver side crash pad lower panel, turn the power on KDS/GDS.
2.
Select model and "BCM".
3.
Select Variant coding mode to perform.

4.
If the trouble codes occurred when performing variant coding, try the CLU variant coding again after checking the installation status of CLU system.

Instrument Cluster Description and operation
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