Kia Sportage: Panorama sunroof / Front Glass Repair procedures
		
		
		
	
		
		
		
			
				| •  | 
				
				 
					To remove the front glass, use the tools shown in the following 
					figure.  
				
					[Tools Composition]  
				
				  
				
					① Square wire  
				
					② Insert-type wire grip  
				
					[Tool Assembly]  
				 | 
			 
		 
		
			
				| •  | 
				
				 
					Insert and affix square wire ① into the insert hole of the wire 
					grip ②.  
				
				  
				 | 
			 
		 
		 | 
	
	
		| 1.  | 
		
		 
			Press panorama sunroof switch to fully open the movable glass.  
		 | 
	
	
		| 2.  | 
		
		 
			Remove the roof side molding.  
		
			(Refer to Body Side Molding - "Roof Side Molding")  
		 | 
	
	
		| 3.  | 
		
		 
			Pull the square wire (A) to the left and right, then apply a force in 
			the direction of the arrow to cut off the residual sealant.  
		
			
				| 
				
				 
					Longer wires require more power, so divide Sections ① and ② 
					in half to cut off residual sealant.  
				 | 
			 
		 
		
			
				
				
				
					
						| •
						 | 
						
						 
							Put on gloves to protect your hands from potential injury.
						 
						 | 
					 
				 
				
					
						| •
						 | 
						
						 
							Be careful not to burn hands due to the heat generated 
							from wire in use.  
						 | 
					 
				 
				
					
						| •
						 | 
						
						 
							Be careful not to cut fingers when working with wires.
						 
						 | 
					 
				 
				 | 
			 
		 
		
			
				| 
				
				 
					Be careful not to damage the body.  
				 | 
			 
		 
		
		  
		 | 
	
	
		| 4.  | 
		
		 
			Remove the front glass (A) carefully without damaging it.  
		
		  
		 | 
	
	
		
		
		
			
				| •  | 
				
				 
					In order to mount the front glass, use the tools shown in the 
					following figure.  
				
					[Tools Composition]  
				
				  
				
					① Square wire  
				
					② Insert-type wire grip  
				
					③ Sealant gun  
				 | 
			 
		 
		 | 
	
	
		| 1.  | 
		
		 
			Install the roof side molding.  
		 | 
	
	
		| 2.  | 
		
		 
			Press panorama sunroof switch to fully close the movable glass.
		 
		 | 
	
	
		| 3.  | 
		
		 
			Use a blade to cut off residual sealant (A) around body panel.  
		
			
				| 
				
				 
					When cutting off the residual sealant around the body panel, 
					make sure to leave about 2mm of sealant from the adhesive surface.
				 
				 | 
			 
		 
		
			
				
				
				
					
						| •
						 | 
						
						 
							Make sure that the body paint surface is not damaged 
							at all.  
						 | 
					 
				 
				
					
						| •
						 | 
						
						 
							If it is damaged, apply paint or rust inhibitor for 
							maintenance.  
						 | 
					 
				 
				 | 
			 
		 
		
		  
		 | 
	
	
		| 4.  | 
		
		 
			If front glass (A) is reused, use a blade to remove residual sealant 
			(B) around the body panel.  
		
		  
		 | 
	
	
		| 5.  | 
		
		 
			Use alcohol or an air gun to clean up the edges of the body panel and 
			front glass.  
		 | 
	
	
		| 6.  | 
		
		 
			Use a sealant gun to apply sealant (B) around body panel (A).  
		
			
				| 
				
				 
					When using a sealant gun to apply the sealant, make sure that 
					the sealant is not cracked to prevent water leaks.  
				 | 
			 
		 
		 | 
	
	
		| 7.  | 
		
		 
			Install the front glass (A) loosely on the body panel.  
		
		  
		 | 
	
	
		| 8.  | 
		
		 
			Check step and gap before front glass (A) is fully mounted.  
		 | 
	
	
		| 9.  | 
		
		 
			Apply tape around the front glass to prevent the glass from coming off.
		 
		
			
				| 
				
				 
					If sealant is excessively applied, it may ooze out of the body. 
					Use alcohol or a cleaning agent to wipe off the residual sealant.
				 
				 | 
			 
		 
		
		  
		
			
				
				
				
					
						| •
						 | 
						
						 
							Mount front glass and set the car on a flat surface 
							for at least 4 hours.  
						 | 
					 
				 
				
					
						| •
						 | 
						
						 
							If you have to drive the car, be sure to drive SLOWLY 
							the car for at least 8 hours after mounting.  
						 | 
					 
				 
				
					
						| •
						 | 
						
						 
							Alert the driver to avoid driving the car aggressively 
							for 2-3 days, and driving on irregular road surfaces.
						 
						 | 
					 
				 
				 | 
			 
		 
		 | 
	
   
	
		Replacement
	
	
		1. 
		
		
			Tilt the movable glass (A) using the panorama switch. 
		
		
		
	
	
		2. 
		
		
			Remove both sides of the decoration cover (A). 
		
		
 ...
   
 
   
	
		Removal
	
	
		
		
			
				
				   
			
			
				
			
		
		
			
				• 
				
				
					To remove the front glass, use the tools shown in the following 
					figu ...
   
 
   Other information:
   This multi-purpose passenger vehicle is defined as a Sports Utility Vehicle (SUV). 
SUV’s have higher ground clearance and a narrower track to make them capable of 
performing in a wide variety of off-road applications. Specific design characteristics 
give them a higher center of gravity than  ...
   
   
	
		Replacement
	
	
		1. 
		
		
			Using a remover, remove the hood release handle (A). 
		
		
		
	
	
		2. 
		
		
			Install in the reverse order of removal. 
		
			
				
				
					
						
						   
					
					
						
					
				
				
					
						• ...