Kia Sportage: Transfer Assembly / Front Wheel Transfer Assembly Repair procedures

Kia Sportage QL (2015-2020) Service Manual / 4 Wheel Drive (4WD) System / Transfer Assembly / Front Wheel Transfer Assembly Repair procedures

Removal
1.
Remove the sub frame.
(Refer to Suspension System - "Sub Frame")
2.
Remove the drive shaft.
(Refer to Driveshaft and axle - "Front Driveshaft ")
3.
Remove the propeller shaft bolts (A) from the transfer assembly.
Tightening torque :
49.0 - 68.6 N·m (5.0 - 7.0 kgf·m, 36.2 - 50.6 lb·ft)

4.
Loosen the transfer upper & lower mounting bolts. (transfer side → transaxle side)

5.
Loosen the transfer lower mounting blot. (transaxle side → transfer side)

6.
Remove the transfer assembly.
Installation
1.
Install in the reverse order of removal.
  
Be careful not to damage the O-ring (A). If the O-ring is damaged, replace with a new one.
Smear and cover splines (B) with molybdenum type high pressure grease.
GREASE SPL-1 or equivalent

Apply grease around the oil seal(C).

Install the propeller shaft to be near runout marking (Transfer assembly 1ea, propeller shaft 1ea) each other.

Front Wheel Transfer Assembly Components and components location
Components Location 1. Transfer assembly 2. Propeller shaft 3. Coupling assembly ...

Oil Seal Repair procedures
Replacement [Right side] 1. Remove the driveshaft assembly. (RH side) (Refer to Driveshaft and axle - "Front Driveshaft ") 2. ...

Other information:

Kia Sportage QL (2015-2020) Owners Manual: Multi fuse


If the multi fuse is blown, it must be removed as follows: 1. Turn off the engine. 2. Disconnect the negative battery cable. 3. Remove the nuts shown in the picture above. 4. Replace the fuse with a new one of the same rating. 5. Reverse these steps to reinstall the multi fuse. ✽ NOTICE D ...

Kia Sportage QL (2015-2020) Owners Manual: Warning message and warning light


■ Type A ■ Type B When the sensor is covered or the sensor is dirty with foreign substances, such as snow or rain, the AEB operation may temporarily stop. In this case, a warning message will appear to notify the driver. This is not a malfunction with the AEB. To operate the AEB again ...

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